Dunlop Foam Reviews

Latex Green is the Premier “Dunlop” processed latex manufacturer in the world. They offer both 100% natural and now Dunlop foam mattress cores and mattress toppers made with USDA Certified Organic Latex. Latex Mattress Company now offers latex mattresses made with organic latex in the latex cores and toppers from Latex Green. World's first latex made with USDA Certified Organic Latex Who they are Our goal Latex green PVT Ltd is a 100% natural latex dunlop foam manufacturer, based in Sri Lanka. The company has access to the finest quality natural latex rubber from its strategic plantation partner in Sri Lanka assuring best quality material. We are enriched with 60 years of combined hands on Technical management experience in Rubber technology & manufacture, and a classic icon, recognized by the world at mass, for manufacturing latex bedding components using “Natural Latex” Latex Green Dunlop Foam Manufacturer Our dunlop foam factory is located in a dedicated export processing zone with excellent infrastructure provided by the Board of Investment ( BOI ) Sri Lanka Organic latex by Latex Green To become the Regional Leader in Natural latex Dunlop Foam industry, providing a high quality product at an affordable price. We are passionate about Being innovative Finding Solutions Being Flexible On-time deliveries Cost efficiency through micro management Strengthening relationships through openness & trust Our Process

We use the “Dunlop foam” process, with only Sri Lankan high Quality “Natural Latex”.

Dunlop Foam Rubber Trees Value of Natural Latex Each rubber tree weeps 15 grams of latex ,daily . A Queen size Core needs the daily output of 2500 trees ,spread over 12 acres of rubber plantation , providing a living to eight rubber tappers . Interestingly , these rubber trees accounts for the removal of 143 metric tons of Carbon Di Oxide from the environment in 1 year .This is the genuine contribution to the environment of Latex Green .

Dunlop Foam Process Open mould filling system superlative for making high quality 100% Natural latex dunlop foam products. Our 16 point Quality control procedure assures consistent quality from Raw materials to final product. Foaming & Gelling Vulcanizing Uses a high-tech, computer controlled foaming machine made in the USA; air is blended with latex to achieve required density & hardness of dunlop foam Steam cure technique with design engineered stainless steel pin moulds for energy efficiency. This technique keeps the natural latex characteristics undisturbed through the vulcanizing process Washing Drying & Conditioning Multi-cycle washing method using drinkable quality water to ensure clean & pure product. Soft condition drying mechanism, unique to Latex Green enhances the Natural feel of the end product. Quality control (checking hardness, weight, visual control) Finishing Slicing , cutting dunlop foam as it need by the customers with immense care

Dunlop Process Overview

The Dunlop process is the most common method of producing mattresses and other products made from natural latex. In this process, the serum is collected from rubber trees, then frothed in a centrifuge. The material is then poured into a mold and baked at a low temperature. As the latex bakes and begins to firm, particles and sediments tend to fall and settle at the bottom of the mold. Because of this, products made through the Dunlop process often have one side – the bottom – which is somewhat firmer.

Around the world, the Dunlop process is the most common method of latex production. Latex products made using the Dunlop process are typically more dense than those made using the Talalay process.

Talalay vs. Dunlop – Which is Better?

The Talalay process is a highly controlled, sophisticated latex manufacturing process that produces the highest quality, most consistent latex available in the world. The Dunlop process is the most commonly used production method globally. It creates a firmer product that is most often used as a base core component.

The major difference between the two processes is what happens in the mold just prior to the initial latex curing stage. In the Talalay process, only a small amount of latex compound is poured into the mold. Air is extracted to perfectly distribute the foamed liquid inside the mold and to create a consistent round, open cell structure. The mattress core is flash frozen to lock the cell structure in place and to prevent the particles from settling.

In the Dunlop latex process, the molds are filled to the rim, air is not extracted, and there is no freeze stage. Therefore, the latex cell structure is less “airy”. This process produces a heavier product. gravity takes over settling the particles to create a more dense product than than the talalay process. Talalay latex is available in a much wider firmness range so it can provide enhanced comfort choice for consumers around the the globe.

Over the last 10 years the Dunlop process has been improved drastically and now the debate is on over which is actually better, the Talalay latex or the Dunlop foam.